Panel Door Construction

Select pieces of raw lumber are used for solid rail materials.

Panel door construction.

Raised panel doors are an example of frame and panel construction a method developed hundreds of years ago to combat the effects of moisture on solid wood used in cabinetry and furniture making. At home inspect material again and decide where each piece will be used. A spring loaded latch will eliminate the need for a traditional door handle. The first step is selecting the material.

Panel doors are popular due to both design and the fact that their construction makes the door more rigid. Vertical stiles and horizontal rails form a rigid frame with minimal seasonal movement. Using the straightforward process detailed here you can crank out great looking doors for many applications including furniture cabinets and built ins. Frames use 3 4 thick stock with 1 4 panels in various materials and veneers.

Flat panels for exterior. Build a panel door step 1. In a frame and panel construction a large panel is fitted into a groove in the interior edge of a more dimensionally stable frame made of narrow strips of wood. Frame and panel doors add class to any project but they don t have to add a lot of assembly time.

The basic idea is to capture a floating panel within a sturdy frame as opposed to techniques used in making a slab solid wood cabinet door or drawer front the door is constructed of several solid wood pieces running in a vertical or horizontal direction with exposed endgrains. The frame and panel construction provides stability to a wooden door allowing the large floating. Some units also include a transom above the door and sidelights. Simpson innerbond panels are manufactured utilizing two panel.

There are distinct structural and stylistic advantages to frame and panel construction of doors for cabinets and room passageways. Innerbond double hip raised panels for exterior doors. At the lumber yard keep in mind what each piece will be used for and. Ok it s time to make.

To make your door a success you ll need to buy a spring loaded latch that s more powerful than the standard. Typically panel doors are used for exterior doors but if you want a heavier door that can better deaden sound then you can have panel doors installed as interior doors as well. Frames and panels can. A general purpose saw blade will do the job although a dado stack cuts smoother tenons.

A door can have one panel or it can have several. Solid wood door construction solid rails. If you choose a panel pattern that has vertical seams then it will be easier to hide the door seams in the panel pattern. Look for defects that will have to be.

The door can also have glass panes or lites set into the wood as well in case you want to allow light through the door. These solid wood pieces are machined to the. A frame and panel structure creates a stable solid wood door see door structure at right.