Panel Doors Construction

Make sure they are all exactly same length.

Panel doors construction.

In a panel door the construction consists of vertical lengths of wood called stiles and horizontal lengths of wood called rails. Using the straightforward process detailed here you can crank out great looking doors for many applications including furniture cabinets and built ins. Frame and panel doors add class to any project but they don t have to add a lot of assembly time. Use a cutter that matches your panel thickness.

We have put this knowledge into our methods of door construction to ensure quality manufacturing that combines old world wood craftsmanship with current technology. Frame and panel doors use a form of construction in which large floating panels are held within a framework of horizontal rails and vertical stiles. Wood door construction at allegheny wood works we know wood and we know doors. Frames use 3 4 thick stock with 1 4 panels in various materials and veneers.

While our doors are truly solid wood no thin veneer. A general purpose saw blade will do the job although a dado stack cuts smoother tenons. The panels are made from timber plywood block board medium density fiberboard mdf veneer asbestos cement sheets pre laminated particle board glass wire mesh etc. Now cut all four rails to finished length keeping in mind that their length will determine the width of finished door.

Center the cut or cut from same side of each piece so the dado will be same measurement from face of board.